Author Topic: My modified chassis unRAID build (56k Warning)  (Read 6044 times)

Offline chickensoup

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My modified chassis unRAID build (56k Warning)
« on: October 31, 2011, 07:55:33 AM »
My unRAID build from 12 months ago (yes, I am THAT lazy it takes me a year to upload the photos).
It all started with "does anyone want these? i'm going to throw them out.." I couldn't resist.

About a month and a half of casual modifying and more kebabs and beer than you can poke a stick at..

Before:



After:



Before:



After Painting:



After Painting + Parts:



Specs:

OS at time of building: unRAID Pro v4.6 rc2 (now 4.7)
CPU: Intel Core i3 540 (3.06GHz Dual Core)
Motherboard: Gigabyte H57M-USB3
RAM: 2GB DDR3 1333Mhz Kingmax
Case: Custom Modified Full Tower
Drive Cage(s): 5x Welland ME-751 3.5" SATA Trayless Racks
Power Supply: Corsair VX550W 80 Plus
SATA Expansion Card(s): Nil
Cables: 10x 90cm Right Angled SATA Cables
Fans: Stock CPU Cooler, 2x 120mm CM Intake, 2x 92mm Antec Exhaust, 1x 120mm PSU Exhaust
Other: Deepcool Rockman 3.5" Bay Controller & Epic Smiley Badge

Parity Drive: 2TB Seagate Barracuda LP
Data Drives: 5x 2TB Seagate Barracuda LP, 1x Western Digital GP
Cache Drive: 1x 150GB Western Digital Raptor 10K RPM
Total Drive Capacity: Raw 11TB, Redundant 9TB, Formatted 8.17TB

Primary Use: Media & Backup Server
Likes: Custom modified makes it unique and "my own." Sound proofing makes it VERY quiet.
Dislikes: Internal drives not easily removed, next time will use more mobile racks. Wheels are terrible on carpet. Server is "Top Heavy" :-P
Add Ons Used: Nil
Future Plans: 1x Adaptec Raid 1430SA PCI-E, more drives, eventually a new case
Power Usage: Not much, although my home energy monitor is too inaccurate to post numbers.

Modifications Made:
- Replaced top drive cage with a better one
- Upgraded top exhaust fans from 2x80mm to 2x92mm
- Added 2x120mm intake fans (previously none)
- Cut out much larger intake on the bottom of the front panel
- Replaced rear slot covers with black vented ones
- Cutout motherboard tray for cable management
- Polished and installed custom hard drive rails (inspired by bjp999 - thanks!)
- Removed feet and replaced with wheels
- Bogged up front reset switch, power & HDD LEDs
- Spray painted everything black
- Installed sound deadening to top, front, bottom, middle and side panels
- Installed 5x Welland Trayless HDD Racks
- Other minor cuts/modifications to make stuff "fit"
- Increased total drive support from ~6 drives to 17 :-)

I only ended up using one box but i figured if we cut something we shouldn't at least we would have a "spare" from the other case.
LOTS of photos of the whole build but I havent bothered uploading the whole log here. Let me know if you want any more pics :-)

92mm Fans (Test fit over where the 80mm fans used to sit.. they barely fit):



92mm Fans mounted & exhausting right off drives:



92mm Fans (Rear): 



120mm front fans & drives mounted:



WebUI:



Shares:



26/06/12 Edit: Fixed broken image links & added some new images
28/06/12 Edit: Removed 5x2TB image as already posted below (didn't notice) - Will fix other doubles and add more photos when i get more time

« Last Edit: June 27, 2012, 08:10:19 PM by chickensoup »
Link to my build:
Core i3 540 | Gigabyte H57M-USB3 | 2GB DDR3 | Custom modified chassis | Corsair VX550W 80 PLUS PSU
1x 500GB Seagate 7200 (Cache) | 6x 2TB Seagate LP 5900 | 1x 1TB WD GP 5400 | 1x 1TB Seagate 7200
Total Storage: Raw 14.5TB, Redundant 12TB, Formatted 11.06TB

Offline Johnm

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Re: My modified chassis unRAID build
« Reply #1 on: October 31, 2011, 08:27:03 AM »
OMG....

You just gave me nightmares...

I have 5 very similar server towers in my garage.
Mine have square edges instead of rounded and vents on the top cover.
I picked them up from a job i did in like 1999. They are dual CPU Pentium Pros (P1 lol) and Ultra SCSI drives.

I think i used those puppies for about 5 years.

About once a year i stop and look at them and picture some sort of crazy server mod.
120mm fan mods including top blowholes.. maybe dremeling out the front to fit 4 5in3 cages.

I think the only reason i kept them is because i had 5 matching cases (and i have 4 mid towers that match them).
I like it when all of my stuff is the same. there is something about it cosmetically.

You just made me shiver thinking about that..

Anyways, nice mod.
I bet it felt good once you were done and it powered up.
nothing like the bragging rights to say "i made that".....
On business trip until June 2013
Goliath:5B12a, Norco RPC-4224, Intel Core i3-2100, X9SCM-F-O, 16GB ECC, 2x AOC-SASLP-MV8, SeaSonic X750 Gold,  W/ APC 1300VA Drives: 11x LP 2TB, 5x LP 1.5TB, 1x 500GB 7200RPM Cache Drive. 40TB  of 48TB Installed (based on 2TB drives)

Atlas My virtualized unRAID. A work in progress. unRAID, ZFS and WHS2011(and more) on ESXi, Norco RPC-4224, X9SCM-F-O, E3-1240 Xeon, Samsung 32GB ECC DDR3, 2x Corsair Perf.Pro SSD  Datastores

Spartacus: unRAID Guest on Atlas.  Ver 5RC4, 1CPU, 8GB RAM, 1x M1015, Intel SAS Expander. Drives 14x Hitachi LP 3TB, 6x Seagate 3TB 7200RPM, 500GB ZFS array for Cache Drive. 60TB of 72TB (3TB)

unRAID MINI: 32Watt! Chenbro ES34169, X7SPE-HF-D525-O, 4GB RAM. Drives: 4x Hitachi LP 3TB, 1x 320GB 7200 RPM 2.5" Ultra Slim Cache Drive. 9TBof 12TB (3TB disks)

Offline Point7

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Re: My modified chassis unRAID build
« Reply #2 on: October 31, 2011, 10:30:44 AM »
Very nice custom build !  I like what you have done. Convert an ugly old case to a modern looking case.
Server: Case=Antec1200 / MB=Asus P8H67-M LE B3 / 2x Adaptec 1430SA/1 x Promise SATA300 TX4/  4x Lian Li EX-H34SX 4in3 HDD bay / CPU=i5 2400 / 4GB RAM / PSU=Corsair HX750W / Parity=2TB WD Black WD2002FAEX
 / storage(18TB)=5x2TB + 4x1,5TB + 2x1TB / Cache=128GB SSD (Corsair Performance Pro)
Software=UnRaid v5.0RC12a

Offline Chris Pollard

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Re: My modified chassis unRAID build
« Reply #3 on: October 31, 2011, 10:34:26 AM »
Like it.  Good job.   ;D
unRAID : Lian Li 343-B, Asus M3A32-MVP Deluxe, Athlon 64 x2 4000+, 6gb RAM, Intel 330 120gb SSD Cache, Supermicro AOC-SASLP-MV8 x2 - 37.75TB Usable
Test Box : HP Microserver N36L, 2gb RAM - 1.86TB Usable

Offline Rajahal

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Re: My modified chassis unRAID build
« Reply #4 on: October 31, 2011, 01:10:06 PM »
Wow, that is a lot of work, good job!  By the way, your 'before' pic isn't loading for me, might be something amiss with imageshack's servers.  My favorite part is the happy face sticker...

Edit: 'before' pic is loading now.  What a makeover!
« Last Edit: October 31, 2011, 05:19:02 PM by Rajahal »
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Offline ProfQ

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Re: My modified chassis unRAID build
« Reply #5 on: October 31, 2011, 01:50:04 PM »
Really like it...it's a full metamorphosis. Excellent!!
unRAID Pro 4.7 | 26TB | Fractal XL Black case w one Norco SS-500 drive cage and an Antec drive caddy for an 18 drive capacity | Currently running 14 drives
Hardware-- AMD Athlon II X260 | ASUS M4A78LT-M LE MB | 4GB (2x2GB) Kingston DDR3 1333 RAM | Intel Pro 1000 NIC | x1 Supermicro AOC-SASLP-MV8 Card | Extra PCIe Card | Supermicro FW Breakout cables x2 | Seasonic S12-II 620W Bronze PSU
Drives-- Lexar Firefly 4GB | 6 Hitachi 2TB 5K3000, 4 Seagate 2TB ST2000, 3 Hitachi 2TB 7K2000, 1 WD 2TB EADS |
Cooling-- 1 Prolimatech 140mm Hi-Flow Lo-Noise fan, 3 Fractal lo-Noise 140mm, 1 180mm Fractal Lo-Noise,  all via NZXT Sentry 2 Fan controller, plus 1 Coolink SWIF2-801 80mm fan in the Norco SS-500 |
UPS, etc.--APC Power-Saving Back-UPS ES 700VA | 3Com OfficeConnect 16 port Gigabit switch
Kit for:
-Zalman HD503 HTPC media PC on Noctua and Nexus | running mediabrowser --and related

Offline chickensoup

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Re: My modified chassis unRAID build
« Reply #6 on: November 01, 2011, 04:06:10 AM »
I bet it felt good once you were done and it powered up.
nothing like the bragging rights to say "i made that".....

You bet. I did do a "test build" on the bench first and checked all the drives etc.
Overall I'm really happy with it though.. temperatures are fantastic and the box is extremely quiet, even with all the drives running.

I do have to give a massive thanks to my mate Jono for all his help with the mods, couldn't have done it without him.
I've included a photo of him plasma-cutting in thongs as a reminder of how awesome he is :P









Link to my build:
Core i3 540 | Gigabyte H57M-USB3 | 2GB DDR3 | Custom modified chassis | Corsair VX550W 80 PLUS PSU
1x 500GB Seagate 7200 (Cache) | 6x 2TB Seagate LP 5900 | 1x 1TB WD GP 5400 | 1x 1TB Seagate 7200
Total Storage: Raw 14.5TB, Redundant 12TB, Formatted 11.06TB

Offline kizer

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Re: My modified chassis unRAID build
« Reply #7 on: November 01, 2011, 10:27:54 AM »
Lol, when I read he was plasma cutting in thongs I got scared and pictured some hairy guy in a thong (underware) LOL
My Ramblings on Google+
HTPC: AsRock ION 330 + XBMC Live
unRAID budget box: 2.7 GHz AMD Sempron 140, BIOSTAR A760G M2+, 4 GB DDR2 800 RAM, 8TB (4x1.5TB, 2TB) with 2TB Pairity all WD Green, Cooler Master 590, Corsair 400W and lots of Sata Cables

Offline Johnm

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Re: My modified chassis unRAID build
« Reply #8 on: November 01, 2011, 11:07:42 AM »
Lol, when I read he was plasma cutting in thongs I got scared and pictured some hairy guy in a thong (underware) LOL

that was exactly what i thought... to my releif it was not.
On business trip until June 2013
Goliath:5B12a, Norco RPC-4224, Intel Core i3-2100, X9SCM-F-O, 16GB ECC, 2x AOC-SASLP-MV8, SeaSonic X750 Gold,  W/ APC 1300VA Drives: 11x LP 2TB, 5x LP 1.5TB, 1x 500GB 7200RPM Cache Drive. 40TB  of 48TB Installed (based on 2TB drives)

Atlas My virtualized unRAID. A work in progress. unRAID, ZFS and WHS2011(and more) on ESXi, Norco RPC-4224, X9SCM-F-O, E3-1240 Xeon, Samsung 32GB ECC DDR3, 2x Corsair Perf.Pro SSD  Datastores

Spartacus: unRAID Guest on Atlas.  Ver 5RC4, 1CPU, 8GB RAM, 1x M1015, Intel SAS Expander. Drives 14x Hitachi LP 3TB, 6x Seagate 3TB 7200RPM, 500GB ZFS array for Cache Drive. 60TB of 72TB (3TB)

unRAID MINI: 32Watt! Chenbro ES34169, X7SPE-HF-D525-O, 4GB RAM. Drives: 4x Hitachi LP 3TB, 1x 320GB 7200 RPM 2.5" Ultra Slim Cache Drive. 9TBof 12TB (3TB disks)

Offline vl1969

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Re: My modified chassis unRAID build
« Reply #9 on: November 18, 2011, 07:59:08 AM »
hay, you inspired me :-),  I am building mu first unRaid using very similar case as you did.

mine is not a server case though, but an old full tower from P4 PC
no room to route cables behind the MB, and after I put int my PSU
not much room for a drive cage either.

but will work for now...
MB:   M5A87 Socket AM3+ 870 ATX AMD Motherboard
CPU:  PHENOM II X4 840 Boxed Processor HDX840WFGMBOX
PSU:  Silencer 760 Watt ATX Power Supply
RAM:  HyperX blu 8GB DDR3-1600 (PC3-12800) CL9 Dual Channel Desktop Memory Kit
HDD: (4) Barracuda LP 2TB 5,900 RPM SATA 3Gb/s 3.5" Internal Hard Drive ST320005N4A1AS-RK

Offline BobPhoenix

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Re: My modified chassis unRAID build
« Reply #10 on: November 18, 2011, 08:23:10 AM »
Got two cases almost identical to the BEFORE myself.  Just missing the fan and drive cage at the top back of the case.  Now I know what can be done with them besides the garbage ;D
1 - 5.0rc10 unRAID server: Lian Li V2000, Tyan S5512GM2NR, 3GB mem VM - ESXi 5.0, Xeon E3-1230, IBM M1015 to Intel RES2SV240.
2 - 5.0rc4 unRAID server: Lian Li V2000, Tyan S5512GM2NR, 3GB mem VM - ESXi 5.0, Xeon E3-1230, IBM M1015 to Intel RES2SV240.
3 - N40L 5.0RC12a plus lic. 6 x WD Red 2TB in array 5 data - 1 parity - 1.5TB WD Green cache external on eSata.

Offline Johnm

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Re: My modified chassis unRAID build
« Reply #11 on: November 18, 2011, 09:04:16 AM »
I still like this...

I have some of these http://www.dansdata.com/q500.htm inwin q500 in my garage...
to nice to toss out, but not sure what to do with them in a time in my life where "smaller is better"..


The best use for me is to put a board across 2 of them and make a desk/workbench... maybe....

although the OP found a use.
On business trip until June 2013
Goliath:5B12a, Norco RPC-4224, Intel Core i3-2100, X9SCM-F-O, 16GB ECC, 2x AOC-SASLP-MV8, SeaSonic X750 Gold,  W/ APC 1300VA Drives: 11x LP 2TB, 5x LP 1.5TB, 1x 500GB 7200RPM Cache Drive. 40TB  of 48TB Installed (based on 2TB drives)

Atlas My virtualized unRAID. A work in progress. unRAID, ZFS and WHS2011(and more) on ESXi, Norco RPC-4224, X9SCM-F-O, E3-1240 Xeon, Samsung 32GB ECC DDR3, 2x Corsair Perf.Pro SSD  Datastores

Spartacus: unRAID Guest on Atlas.  Ver 5RC4, 1CPU, 8GB RAM, 1x M1015, Intel SAS Expander. Drives 14x Hitachi LP 3TB, 6x Seagate 3TB 7200RPM, 500GB ZFS array for Cache Drive. 60TB of 72TB (3TB)

unRAID MINI: 32Watt! Chenbro ES34169, X7SPE-HF-D525-O, 4GB RAM. Drives: 4x Hitachi LP 3TB, 1x 320GB 7200 RPM 2.5" Ultra Slim Cache Drive. 9TBof 12TB (3TB disks)

Offline vl1969

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Re: My modified chassis unRAID build
« Reply #12 on: November 18, 2011, 09:55:22 AM »
I still like this...

I have some of these http://www.dansdata.com/q500.htm inwin q500 in my garage...
to nice to toss out, but not sure what to do with them in a time in my life where "smaller is better"..


The best use for me is to put a board across 2 of them and make a desk/workbench... maybe....

although the OP found a use.


Can I have one!!!!?  can I ? ,can I ? ,can I ? ,can I ? ,can I ? ,can I ? ,can I ? ,can I ? ,

PLEASEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE
MB:   M5A87 Socket AM3+ 870 ATX AMD Motherboard
CPU:  PHENOM II X4 840 Boxed Processor HDX840WFGMBOX
PSU:  Silencer 760 Watt ATX Power Supply
RAM:  HyperX blu 8GB DDR3-1600 (PC3-12800) CL9 Dual Channel Desktop Memory Kit
HDD: (4) Barracuda LP 2TB 5,900 RPM SATA 3Gb/s 3.5" Internal Hard Drive ST320005N4A1AS-RK

Offline chickensoup

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Re: My modified chassis unRAID build
« Reply #13 on: November 20, 2011, 06:47:01 AM »
More photos to keep people interested;

The old drive cage held 4 drives and the drives sat horizontally, we butchered a cage from an old Antec case that held 5 drives but needed to be mounted sideways.
The new cage has MUCH better airflow, there was no way I was using the cage the case came with.

Side view of old cage (4x junk drives)


Side view of new cage (5x junk drives)


Front view of old cage (4x junk drives)


Front view of new cage (5x junk drives)


New cage painted w/ drives (5x 2TB Seagate LP's)


Top view w/ SATA cables


28/06/12 Edit: Removed double posted images
« Last Edit: June 27, 2012, 08:13:17 PM by chickensoup »
Link to my build:
Core i3 540 | Gigabyte H57M-USB3 | 2GB DDR3 | Custom modified chassis | Corsair VX550W 80 PLUS PSU
1x 500GB Seagate 7200 (Cache) | 6x 2TB Seagate LP 5900 | 1x 1TB WD GP 5400 | 1x 1TB Seagate 7200
Total Storage: Raw 14.5TB, Redundant 12TB, Formatted 11.06TB

Offline Rajahal

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Re: My modified chassis unRAID build
« Reply #14 on: November 21, 2011, 11:58:02 AM »
Looks great!  Still just using spray paint?  It looks too clean for spray paint...or maybe I'm just no good with it.
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