I probably used the wrong language (or I've been doing the wrong thing in the past) - I've "hot swapped" by placing a new drive in an empty hot swap slot and restarting the system (at which point it's picked up by the MARVELL cards and reported to unraid).
This time, I went for the reboot without actually placing the drive in the slot (even though that was my original plan - rough morning), so even if I've been doing this wrong, the "hot swap" itself shouldn't be a factor on this error... Hope this clears things up!